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Notes Regarding the Use of Tantalum Chip
Capacitors
When Using the Capacitors
(Circuit Design)
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1. |
Check the rated performance.
After confirming the use environment and
the electronic product's installation
environment, be sure to use the components
within the rated performance of the
specifications. There is a failure
rate set for the tantalum chip capacitors.
Design a circuit matching this failure
rate. The failure rate can be reduced
by controlling the applied voltage,
and applied temperature, and by controlling
the inrush current by inserting a resistor.
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2. |
Do not exceed the rated
voltage.
The rated voltage is the maximum value
of the peak voltage (the sum of the AC
peak value and the DC voltage) that can
be applied to the capacitor for the upper-limit
temperature for the category (the rated
maximum use temperature). The voltage used
must not exceed the rated voltage. If the
temperature exceeds 85°C, do not exceed
the reduced voltage limit. From the perspective
of reliability, the applied voltage should
be within the reduced voltage limit. In
particular, if the capacitor is used in
a low impedance circuit, the applied voltage
should be held to less than 1/2 the rated
voltage, or if possible, less than 1/3
the rated voltage.
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| 3. |
Do not exceed the recommended
temperature range.
The capacitor should only be used within
the recommended temperature range. If the
capacitor is used at temperatures in excess
of 85°C, do not apply a voltage in
excess of the reduced voltage limit. From
the perspective of reliability, low temperatures
are beneficial. When there is internal
heating within the capacitor due to factors
such as ripple currents, take into consideration
the increase in temperature caused by the
internal heating.
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4. |
Be wary of large transient
electrical currents.
In circuits such as power supply circuits,
using low-impedance circuits engenders
the possibility of an increased failure
rate due to large inrush currents. Be wary
of the following:
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(1) |
If the power supply impedance
is low when viewed from the capacitor's perspective,
the large transient current may cause the capacitor
to short. Also, this transient current could cause
an increase in the leakage current upon applied power.
A minimum resistance of 3 /V should be inserted in the circuit.
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| (2) |
When in use, the maximum
voltage should be reduced adequately (to less than
1/3 of the rated voltage). Voltage abatement will reduce
the failure rate by controlling the inrush current.
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5. |
Beware of ripple voltages.
The ripple handling capabilities of tantalum
chip capacitors are determined by the
heat loss of the capacitor element
and the heat dissipation factor of
the external case. A large amount of
heat will be generated internally if
the tolerance values are exceeded,
possibly causing failures. Be sure
that the sum of the DC voltage and
the peak value of the ripple voltage
does not exceed the rated voltage.
Also, be certain to provide a bias
voltage. This will prevent the peak
value of the ripple voltage from causing
the voltage across the capacitor to
reverse.
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6. |
Do not apply a reverse
voltage across the capacitor.
Tantalum chip capacitors have inherent
polarities. Applying a voltage with a reverse
polarity may destroy the capacitor.
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7. |
Be aware of the frequency
characteristics.
The capacitance and the tangent of the
loss angle for tantalum chip capacitors
are normally measured at 120 Hz. Be wary
of the frequency characteristics during
the design process. Since there are differences
between the characteristics of film capacitors
and ceramic capacitors, use caution when
substituting one for the other, especially
in high-frequency domains.
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Mounting (Installing)
the Capacitor
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1. |
Install the capacitor only
after confirming the rated voltage, capacitance,
and polarity.
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| 2. |
Do not attempt to cut or
modify the outer covering of the capacitor for conformance.
(For example, constraints in mounting space.)
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| 3. |
Do not apply excessive
force to the capacitor or to the leads, etc.
When chip products require a chip mounter,
be wary of the applied pressure on the
product by such things as vacuum tools.
The set position for the vacuum tools will
be extremely low if the chip capacitors
are used on the same board with chip components
with a height of 1mm or less. This will
cause the tool to apply excessive forces
to the capacitors, which could cause open
circuits or cracks.
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| 4. |
Do not use capacitors that
have been dropped.
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| 5. |
Do not attempt to reuse
capacitors after removing a capacitor that has been
mounted elsewhere.
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6. |
Do not use inappropriate
testers with the capacitor.
Inappropriate use of testing equipment
may apply excessive current or reversed
voltages to the capacitors.
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Soldering the Capacitors
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1. |
Ensure that soldering conditions
are within the ranges stipulated in the catalog or
in the delivery specifications. From the perspective
of reliability, it is critical that the soldering
is accomplished at the lowest possible temperature
and for the shortest amount of time that is required
to make the contact.
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| 2. |
The post-solder clean should
be done quickly to ensure no residual flux or remaining
acid or alkali.
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| 3. |
Avoid ultrasonic cleaning.
If ultrasonic cleaning is unavoidable,
do so only after thoroughly confirming
that there will not be any problems
after the actual use conditions are
applied.
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Problems During Use
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1. |
Do not touch the capacitor
directly when it is used in a product. The contact
may cause electrical shock. Do not expose the capacitor
to conductive solvents such as acids or alkalis. This
exposure may cause shorts between the circuits or across
the capacitor.
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| 2. |
Immediately turn off the
main equipment power supply if smoke or an unusual
order is noticed during the electronic product's usage.
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| 3. |
Flammable gases, such as
from the resin on the outer coating, will be produced
if the capacitor is incinerated. Incineration will
also produce decomposed gasses. Please stay away during
the incineration process.
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Storage
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1. |
Store at room temperature
with normal humidity in a clean location (where the
temperature does not exceed 40(C and the relative humidity
does not exceed 70%). Storage in a high temperature/high
humidity location will make it substantially more difficult
to solder the components. Capacitors should be stored
in their packaging.
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| 2. |
Avoid direct sunlight exposure.
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| 3. |
Do not store in a manner
where excessive force is applied to the components.
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| 4. |
Avoid storing the components
in the workplace.
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5. |
The packaging materials
will also deteriorate during long-term storage. This
will be particularly apparent in the taping material.
Components should be used within a year after purchase.
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Transportation
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Handle with care to prevent
droppage onto the shelves or floor. The tantalum
chip capacitors are solid state and their reliability
levels may be compromised by excessive vibration
or shock.
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Disposal
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Dispose of tantalum chip
capacitors as industrial waste.
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Other
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Along with these notes
and precautions, please also read and understand the
following:
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The Electronics Industry
Association of Japan, Technical Report
EIAJ RCR-2368A
"Cautions and Guidelines for Using Solid-State Tantalum Solid
Electrolyte Capacitors for Electronic Instruments," Established
March, 1995, revised May, 1998.
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