Other manufacturing
methods >
How Coin and
Multilayer Electric Double-layer Capacitors Are
Manufactured
|
 |
 |
 |
 |
 |
 |
A slurry of the coating material is made by mixing activated
charcoal, solvents, and other materials.
|
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
Aluminum foil is coated with the activated charcoal material
to make activated charcoal electrodes.
|
 |
 |
 |
 |
 |
 |
 |
Aluminum foil is coated with the activated charcoal material
to make activated charcoal electrodes.
|
 |
 |
 |
 |
 |
 |
 |
 |
 |
Leads are attached through either crimping or ultrasonic bonding
to form contacts with the cathode and anode foil layers.
|
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
Electrolytic
paper layers are coiled between the cathode and anode foil
layers, separating the conductive layers, during coiling to
form the "element." |
 |
 |
 |
The element
is wetted with an electrolyte using, for example, a lower pressure
to drive the fluid into the element. |
 |
 |
 |
 |
 |
 |
After
wetting, a rubber seal is put on the leads and the element
is inserted into the case. |
 |
 |
 |
 |
 |
 |
 |
 |
 |
A sleeve
printed with the rated voltage, capacitance, characteristics,
etc., is heat-shrinked onto the capacitor. |
 |
 |
 |
 |
The rated
voltage is applied, to age (debug) the components. |
 |
 |
 |
 |
 |
|
100%
of the units are subjected to electrical testing and visual
inspection, and the infant mortality failures are removed. |
 |
 |
 |
 |
 |